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Level One Maintenance
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Ethylene Oxide Sterilization
Figure 10-11.—Prevacuum steam sterilizer. Dry   heat   is   suitable   for   sterilizing   metal instruments that rust or dull in the presence of water vapor.   A disadvantage is that the high temperatures destroy many rubber and plastic based materials, melt the solder of most metal impression trays, and weaken some fabrics, as well as discolor other fabrics and paper  materials. A complete cycle involves heating the dry heat oven (fig. 10-12) to the appropriate temperature and maintaining  that  temperature  for  the  proper  time interval.  Depending  on  the  location,  dry  heat  ovens can use one of the following heating elements to achieve  sterilization: Conduction (direct contact with a heat source) Radiation (long electromagnetic waves) Convection (heated air) Because dry air is not as efficient a heat conductor as moist heat at the same temperature, a much higher temperature is required for sterilization. One of the most common problems with the use of dry heat sterilization  is  the  failure  to  properly  time  the exposure.    A typical dry heat cycle is 90 minutes at 320-345°F,  plus  the  time  required  to  preheat  the chamber  before  beginning  the  sterilization  cycle.  A common misuse of the dry heat method occurs when the oven door is opened, and an instrument is quickly removed  during  the  timed  cycle.  This  interrupts  the cycle and timing must begin all over again. Advances  in  the  design  of  the  dry  heat  oven resulted in the development of the dry heat convection unit, which uses forced air at higher temperatures. This   method   of   rapid   heat   transfer   achieves sterilization  in  12  minutes  at  375°F  (190°C)  for wrapped items and in 6 minutes for unwrapped items. Biological monitoring will be performed weekly. Consult the manufacturer’s instructions of each type of dry heat sterilizer for specific details on its operation and user maintenance. Chemical Vapor Sterilization This   process   uses   a   mixture   of   chemicals, including alcohol, formaldehyde, ketone, acetone, and water,  that  are  heated  under  pressure  to  form  a sterilizing gas. Sterilization requires 20 minutes at 270°F  with  20  psi  when  instruments  are  either unwrapped  or  bagged  following  the  manufacturer’s instructions. 10-12

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